Box sealing system DS 90 / 120 mm

accessories

Sealing plug ECON® M16
Artikel-No. 1040-16
  • for sealing electrical installation conduits
  • ECON® technology for easy cable entry
  • permanently flexible plastic
Sealing plug ECON® M20
Artikel-No. 1040-20
  • for sealing electrical installation conduits
  • ECON® technology for easy cable entry
  • permanently flexible plastic
Sealing plug ECON® M25
Artikel-No. 1040-25
  • for sealing electrical installation conduits
  • ECON® technology for easy cable entry
  • permanently flexible plastic
Sealing plug ECON® M32
Artikel-No. 1040-32
  • for sealing electrical installation conduits
  • ECON® technology for easy cable entry
  • permanently flexible plastic
Sealing plug ECON® M40
Artikel-No. 1040-40
  • for sealing electrical installation conduits
  • ECON® technology for easy cable entry
  • permanently flexible plastic
Sealing identification tag DE/GB/FR/IT
Artikel-No. 9473-91
  • universal seal identification tag
  • for all KAISER sealings
  • can be filled out
  • in plastic, with 2 x 4.5 mm drill holes
Sealing identification tag DE/GB/FR/NL
Artikel-No. 9473-92
  • universal seal identification tag
  • for all KAISER sealings
  • can be filled out
  • in plastic, with 2 x 4.5 mm drill holes

tools

BASIC cutter Ø 120 mm
Artikel-No. 1084-20
  • With holder and centring drill
  • Fits all electric drills with 13 mm chuck
  • For junction boxes Art. No. 9073-01/-78 and 9273-92/-78 as well as installation housing 9273-50

Box sealing system DS 90 / 120 mm

The box sealing system DS 90 / 120 mm covers an additional range of applications in building fire protection. The increased diameter makes it possible to use a larger number of cables and electrical installation conduits and also greater diameters. With this system, it is also possible to mix the installation of conduits and cables. In addition, full population, as with the DS 90 / 74 mm, allows use of the system in all fields of building technology. Because no additional materials are used, non-destructive retrofitting is also possible. The tried-and-tested screw fixing permits clean, safe and secure installation.
  • Secure, visible, certified fire sealings
  • Seals wall feed-throughs
  • Automatic sealing of the joints and gaps between cables - no filling and smoothing
  • Non-destructive retrofitting
  • Also for mixed population of bundles of cables and conduits
  • For timber stud walls F30-F90 or EI30-EI90

Examples of use

Can also be used as a reserve sealing.
Can also be used as a reserve sealing.
Full population with sheathed cables up to Ø 29 mm.
Full population with sheathed cables up to Ø 29 mm.
Mixing of cables and conduits.
Mixing of cables and conduits.
Horizontal alignment is possible with a distance of 50 mm.
Horizontal alignment is possible with a distance of 50 mm.

Technical information DS 90 / 120 mm

Lamellae arranged on the inside of the sealing cylinder ensure fast closing if a fire breaks out.
Lamellae arranged on the inside of the sealing cylinder ensure fast closing if a fire breaks out.
The sealing element with integrated cooling ribs guarantees clean cable and conduit routing.
The sealing element with integrated cooling ribs guarantees clean cable and conduit routing.
Easy insertion of the sealing cylinder into the installation opening.
Easy insertion of the sealing cylinder into the installation opening.
Automatic room separation - no gaps or filling of joints.
Automatic room separation - no gaps or filling of joints.

Population of box sealing system DS 90 / 120 mm

Mixed population of sheathed cables and conduits.
Mixed population of sheathed cables and conduits.
Can also be used as a reserve sealing.
Can also be used as a reserve sealing.
Full population with sheathed cables up to Ø 29 mm and conduits up to M63.
Full population with sheathed cables up to Ø 29 mm and conduits up to M63.
Installation conduits can be fitted as reserve conduits.
Installation conduits can be fitted as reserve conduits.

Installation

The box sealing system DS 90 / 120 consists of two parts which easily fit together.
Cut installation opening with a cutter Ø 120 mm (e.g. Art. No. 1084-20).
Cut installation opening with a cutter Ø 120 mm (e.g. Art. No. 1084-20).
Press the sealing cylinder into the installation opening.
Press the sealing cylinder into the installation opening.
Fix sealing cylinder by tightening the screws (same procedure as with cavity wall boxes).
Fix sealing cylinder by tightening the screws (same procedure as with cavity wall boxes).
Feed sheathed cables and conduits through the sealing cylinder.
Feed sheathed cables and conduits through the sealing cylinder.
Close conduit ends smoke-tight (e.g. with KAISER sealing plugs).
Close conduit ends smoke-tight (e.g. with KAISER sealing plugs).
Fit the two-part sealing element round the bundle, close it and connect it to the sealing cylinder by means of the bayonet fitting.
Fit the two-part sealing element round the bundle, close it and connect it to the sealing cylinder by means of the bayonet fitting.
The sealing and the necessary room separation can also be used as a reserve sealing.
The sealing and the necessary room separation can also be used as a reserve sealing.
Horizontal alignment of the sealings is possible with a clearance of 50 mm.
Horizontal alignment of the sealings is possible with a clearance of 50 mm.

Non-destructive retrofitting of single cables and conduits

Loosen the sealing element by turning it a quarter of a turn and open it.
Loosen the sealing element by turning it a quarter of a turn and open it.
Open the sealing element and remove it.
Open the sealing element and remove it.
Insert the new cables and conduits.
Insert the new cables and conduits.
Fit the sealing element and secure with a 1/4 turn to the right.
Fit the sealing element and secure with a 1/4 turn to the right.

Installation of box sealing system DS 90 / 120 mm in masonry

Cut installation opening - depending on wall thickness - with a core drill 150 mm.
Cut installation opening - depending on wall thickness - with a core drill 150 mm.
Using plaster, mortar or fast cement, press the sealing cylinder into the installation opening and feed the cables or conduits through.
Using plaster, mortar or fast cement, press the sealing cylinder into the installation opening and feed the cables or conduits through.
The sealing collar ensures tight room separation, even when openings are not clean, and prevents plaster, mortar or fast cement from being pressed out.
The sealing collar ensures tight room separation, even when openings are not clean, and prevents plaster, mortar or fast cement from being pressed out.
Place the sealing element on the sealing cylinder and secure it with a 1/4-turn (bayonet fitting).
Place the sealing element on the sealing cylinder and secure it with a 1/4-turn (bayonet fitting).

Installation of box sealing system DS 90 / 120 mm in concrete walls

Table of max. external diameter of sheathed cables (NYM cables)

The table shows examples of cables which can be used on the basis of the maximum permitted diameter. The main factor is the minimum stated standard diameter acc. to DIN VDE 0250-204.
Table of max. external diameter of sheathed cables (NYM cables)
Two box sealing systems DS 90 / 120 are required feed-throughs in a fire-protection wall.

Dimensions / Form

Drill/cut hole Ø:
120 mm

Connections / Entries

For conduit Ø:
16 mm, 19 mm, 20 mm, 25 mm, 32 mm, 40 mm
Wire entry Ø max.:
29 mm

Assembly / Installation

Wall thickness min.:
100 mm

Safety / Properties

Sound insulation walls up to:
72 dB
Special application:
Fire protection
Sound insulation:
Yes

Approvals / Certifications

fire resistance class:
EI 30, EI 60, EI 90, F 30, F 60, F 90
DIBT approval:
Z-19.53-2188
European Technical Assessment approval:
ETA-14/0159
Performance declaration

Box and ceiling penetration system 90/74 mm and 90/120 mm

63.8 KB | 10/03/2025
Certificate

Wall- and Ceiling penetration sealing system DS 90 - 120 mm - General building approval (Z-19.53-2188)

1.9 MB | 22/08/2025
Certificate

Wall- and Ceiling penetration sealing system - European Technical Assessment ETA

5.1 MB | 20/11/2025
Certificate

Box sealing system DS 90 / 120 mm - Test report fire test

5.3 MB | 14/02/2018
Certificate

DS90 - 120mm: 9459-04_Schallschutzgutachten

61.9 KB | 12/12/2019
Instruction

Fire sealings DS 90

Assembly instructions

3.2 MB | 18/02/2025
Fire protection.
Brochure

Fire protection.

Box, housing and sealing systems for fire-protection walls and ceilings.

5.6 MB
Sealing plug ECON® M16
Artikel-No. 1040-16
  • for sealing electrical installation conduits
  • ECON® technology for easy cable entry
  • permanently flexible plastic
Sealing plug ECON® M20
Artikel-No. 1040-20
  • for sealing electrical installation conduits
  • ECON® technology for easy cable entry
  • permanently flexible plastic
Sealing plug ECON® M25
Artikel-No. 1040-25
  • for sealing electrical installation conduits
  • ECON® technology for easy cable entry
  • permanently flexible plastic
Sealing plug ECON® M32
Artikel-No. 1040-32
  • for sealing electrical installation conduits
  • ECON® technology for easy cable entry
  • permanently flexible plastic
Sealing plug ECON® M40
Artikel-No. 1040-40
  • for sealing electrical installation conduits
  • ECON® technology for easy cable entry
  • permanently flexible plastic
Sealing identification tag DE/GB/FR/IT
Artikel-No. 9473-91
  • universal seal identification tag
  • for all KAISER sealings
  • can be filled out
  • in plastic, with 2 x 4.5 mm drill holes
Sealing identification tag DE/GB/FR/NL
Artikel-No. 9473-92
  • universal seal identification tag
  • for all KAISER sealings
  • can be filled out
  • in plastic, with 2 x 4.5 mm drill holes
BASIC cutter Ø 120 mm
Artikel-No. 1084-20
  • With holder and centring drill
  • Fits all electric drills with 13 mm chuck
  • For junction boxes Art. No. 9073-01/-78 and 9273-92/-78 as well as installation housing 9273-50