telescope equipment carrier
system equipment carrier
ECON® Styro55 one-gang junction box
HaloX® 180 for on-site mixed concrete
mini equipment carrier
ThermoX® Iso + installation housing
O-range ECON® Data
O-range ECON® 2 / 3 / 4 one-gang junction boxes
ThermoX® LED installation housing
ECON® multi-seal air-tight sleeves
O-range ECON® Universal 120 installation housing
Electronic Dose O-range ECON® Flex
UP¹. Our best flush-mounting box.

Energy efficiency.

Electrical installations for energy-efficient buildings.

Future-proof building technology must meet architectural, functional and regulatory requirements whilst also being energy-efficient. With intelligent planning, modern technology and suitable materials, energy-saving potential can be optimally utilised. KAISER products support compliance with EU directives and the Building Energy Act (GEG) – for example, with air-tight ECON® boxes or thermal bridge-free solutions for façades and internal insulation, which prevent moisture damage and ensure energy efficiency.
Energy efficiency.
Brochure
Energy efficiency.

Electrical installation for energy-saving buildings.

6.1 MB
O-range ECON® Fix

BASICS & INSTALLATION

Fundamentals | Legislation and Technology.

With rising energy prices, energy efficiency is becoming an increasingly important factor in assessing a building’s value. This applies to both new-build projects and refurbishment works (construction in the existing context). Furthermore, the requirements for the overall energy efficiency of residential and non-residential buildings were increased by 25 per cent with effect from 1 January 2016. Accordingly, thermal insulation must be approximately 20 per cent more effective. Top-floor ceilings in existing buildings must also be insulated if the horizontal roof is not insulated or does not meet the minimum thermal insulation requirements. The air tightness of buildings is defined not only in the GEG but also in DIN 4108-7.

The ‘Directive on the Energy Performance of Buildings’ sets out requirements at European level which have been transposed into national law in Germany through the 2005 amendment to the German Energy Conservation Act and the 2006 update to the GEG. The new Energy Saving Ordinance is based on the German Energy Conservation Act (EnEG), which came into force on 1 October 2007. With the amendments to the GEG in 2009 and 2014, the requirements – which are intended to promote economic efficiency and sustainability – have been raised even further.
In Austria, the EU Directive has been part of national law since August 2007, and in Switzerland, the ‘Efficiency Action Plan’ adopted in 2007 prescribes corresponding measures based on the EU Directive.
The energy performance certificate is a key component of the GEG and is mandatory for all buildings when they are sold, let or leased. It also assesses energy losses through the building shell and provides buyers and tenants with greater transparency regarding a property’s energy efficiency.
In Germany, the energy performance certificate has been mandatory for residential buildings since January 2009 and for non-residential buildings since July 2009. In Austria, this has applied to new buildings since January 2008 and to existing buildings since 2009. Switzerland introduced the Cantonal Energy Performance Certificate (GEAK) in October 2009, based on the EU Directives.

Air-tight and thermal bridge-free electrical installations.

A heat-insulating, air-tight building shell in accordance with DIN 4108 is necessary to meet the requirements of current regulations. In addition to the energy efficiency aspect, the air-tight building shell plays an important protective role for the building structure: when warm air within the structure comes into contact with cooler surfaces, it causes condensation to form. This can lead to moisture damage, including the growth of mould.

In lightweight or cavity wall construction, it is often moisture retardant foils or OSB panels that form the air-tight layer for the wall or ceiling. This must not be damaged by the electrical installation – neither by installation boxes or cable penetrations nor by operating resources operating at excessively high temperatures in the immediate vicinity. In particular, care must be taken to ensure that only electric cable or conduit entries designed for this purpose, with appropriate retention in accordance with DIN 60670-1, are used; otherwise, leakage could occur due to tensile stresses during installation, e.g. of switches or sockets. In solid-wall construction, the plaster on the inside of the wall forms the air-tight layer. Cavities and butt joints cut into by the electrical installation, as well as poorly executed penetrations, are weak points here, as they can allow leakage into the heated interior. Airtight and thermal bridge-free electrical installation.

When retrofitting internal insulation, it may be necessary to route the installation into the existing masonry due to the space required for switches and sockets. In addition to air tightness and the absence of thermal bridges, moisture control must also be taken into account here.

Airtight electrical installation products for cavity wall or flush-mounted installation are the only correct choice here to ensure that air tightness is maintained. The design and installation rules for an air-tight and thermal bridge-free electrical installation are set out in DIN 18015-5.

For installation through, within or on the airtight layer, KAISER offers suitable solutions for both cavity wall and flush-mounted installations, as well as for installation in cases of retrofitting of internal insulation.

ECON® technology. Air-tight installation in cavity walls and masonry.

KAISER products featuring ECON® technology ensure an installation that is guaranteed to have high levels of air-tightness in accordance with DIN 18015-5, whether in lightweight or solid construction. The elasticity of the sealing membrane ensures that it fits tightly around the electric cable or conduit as it passes through. This prevents uncontrolled air flows and reliably avoids heat loss and building damage caused by the formation of condensation.

The toolless cable and conduit entry significantly simplifies the installation process and reduces the effort required, representing a cost-effective advantage of ECON® technology. The integrated cable retention feature of the new clamp technology meets all the requirements of DIN VDE 0100-520 and DIN EN 60670-1 for cavity wall boxes and guarantees certified safety. Products featuring ECON® technology are air-tight and ensure that unwanted heat loss through ventilation is prevented. In this way, ECON® makes an important contribution to meeting the requirements of the EU Energy Efficiency Directive and its transposition into national law. The guaranteed air-tight and installer-friendly ECON® technology is standard at KAISER for intelligent building installations. You will find this technology in various KAISER cavity wall and flush-mounting boxes, installation boxes for external thermal insulation composite systems, and in installation housings for air-tight electrical installations on the insulation level.

Installation without heat bridges. Secure fixing of equipment in or to external wall insulation.

The quality of external wall insulation depends primarily on the continuity of the insulation and the avoidance of heat bridges. Particular risks are posed here by extensions such as balconies or horizontal installations such as sockets, external switches and luminaires, motion detectors, intercoms or letterboxes. In addition to significant heat loss, heat bridges can also lead to building damage caused by condensation, and even to mould that is harmful to health.

Mechanically secure and thermal-bridge-free fixing to the insulated façade should provide a stable fit without damaging the insulation layer. KAISER offers a comprehensive programme of products for the secure and energy-efficient fixing of electrical appliances and components, as well as other components – including for retrofitting within or onto the insulated façade.

Composite thermal insulation systems (ETICS) are multi-layered façade structures that are now most commonly used for building insulation. KAISER products have been specially developed for ETICS and other standard systems on the market. They provide optimal and durable fit within these façades without compromising the insulating effect.

Thermographic images can very quickly reveal heat bridges in existing façades. A colour scale represents the surface temperature. The yellow and red areas indicate the points where a significant amount of heat is being exchanged. The exterior thermographic image above shows good insulation with external installation and no heat bridges. In interior images, the cold spots – i.e. the blue and dark colours – indicate the weak points in the building’s insulation.

Heat bridges are weak points in the building shell. Heat loss is significantly higher here than in the surrounding components. The better the thermal insulation of the components, the more significant the heat bridges become.

Verification. Air tightness and absence of thermal bridges.

With rising energy prices, energy efficiency is becoming increasingly important when assessing a building’s value. This applies to both new builds and the renovation of existing buildings. Since the Building Energy Act (GEG) came into force on 1 November 2020, and following the amendments effective from 1 January 2023 and 2024, the requirements for the annual primary energy demand of new buildings have been further tightened. The permissible primary energy demand has been reduced to 55 per cent of that of the reference building. Furthermore, the use of renewable energy has been mandatory for the installation of new heating systems since 2024. Alongside thermal insulation, the air tightness of buildings remains a key component of the requirements, which are regulated in the GEG and in DIN 4108-7.

The ‘Directive on the Energy Performance of Buildings’ at European level has been transposed into German law by the GEG. The German Energy Conservation Act (EnEG) and the Energy Saving Ordinance (EnEV) have been replaced by the GEG, which continuously adapts the energy efficiency requirements for buildings in order to achieve climate targets.

The energy performance certificate assesses a building’s energy losses and remains a central component of the GEG; it is mandatory for all buildings when they are sold, let or leased. Since the GEG came into force in 2020, stricter requirements have applied to the reporting of primary energy and the use of renewable energy.

In Austria, the EU Directive on the Energy Performance of Buildings was transposed into national law in 2007, whilst Switzerland has operated the Cantonal Energy Performance Certificate (GEAK) since 2009, based on the EU directives.

Products for solid walls

  • UP¹ Flush-mounting boxes

    Secure fixing in all types of masonry. Installation without plaster
    The quick-fix installation of the UP1 ECON® Fix boxes saves up to 50% of installation time compared with the conventional method of installing flush-mounting boxes using plaster.

    • 25% more volume for the convenient accommodation of conductors, connection terminals and installation accessories
    • Box installation without plaster
    • Suitable for all common types of brickwork, such as sand-lime brick, cellular concrete, lightweight concrete and vertically perforated bricks, with or without filling
    • Safe, clean and time-saving
    • Alignment and secure installation before plastering
    • Can also be used at sub-zero temperatures
    • Once the wall has been plastered and the plaster has penetrated the annular gap around the box, the box is permanently and securely fixed in place
  • Air-tight flush-mounting installation using ECON® technology

    Flush-mounting boxes featuring ECON® technology are particularly suitable for use in masonry walls where the interior plaster forms the air-tight closure on the room side. They ensure that no air flows occur between the hollow chambers in the masonry and the interior of the dwelling in the case of sockets and switches, thereby guaranteeing an air-tight installation. ECON® flush-mounting boxes offer a wide range of options for air-tight conduit and wire entry and can be either embedded in plaster or clamped in place.

    • Air-tight design with sealing membranes
    • Prevents leaks in external walls made of hollow chamber blocks
    • Flexible, toolless electric cable and conduit entries
    • Torsion-proof, guaranteed standardised distance of 71 mm for combinations

Products for cavity walls

  • O-range ECON® Universal 120 installation housing

    For wall and ceiling installation
    With the new O-range ECON® Universal 120 installation housing, KAISER offers maximum flexibility on site. In addition to wiring for an entire room unit, it also allows for the installation of various surface-mounted or flush-mounted installation accessories. To this end, the universal fixing and screw-on surface can be opened to the required dimensions where necessary, thus ensuring the neat installation of built-in luminaires, smoke detectors and much more. Installation is particularly straightforward thanks to toolless electric cable and conduit entries. The sealing membranes guarantee long-term air tightness and thus an energy-efficient electrical installation in accordance with the Building Energy Act (GEG).

    • Universal screw-on surface for the neat installation of accessories without drilling or using dowels
    • For creating customised installation openings up to Ø 100 mm
    • Complete assembly and installation using just one screwdriver
    • Toolless electric cable and conduit entry
    • Installation in a cut hole with a diameter of 120 mm
  • O-range ECON® Fix

    Bracket-free fixing for quick and easy installation
    The O-range ECON® Fix minimises installation time and saves on installation costs. Universally applicable from a material thickness of 10 mm for:

    • OSB panels
    • Cross-laminated timber
    • Solid timber
    • facing masonry
    • Gypsum fibreboards
  • O-range ECON® Data device connection box

    With the O-range ECON® Data equipment connection box, KAISER offers unprecedented ease of installation for connecting and performing the installation of communications and network connection boxes. The innovative wire entries for data and network cables are positioned in such a way that the bend radii specified by the cable manufacturer can be easily adhered to, cable kinks are avoided and optimum data transmission is thus guaranteed. Whether performing the installation of a network connection box or installing a Keystone module, the new O-range ECON® Data always offers optimum cable routing.

    • Innovative wire entries prevent cable kinks
    • 4 screw domes for maximum flexibility when securing equipment
    • Toolless cable and conduit entry
    • Complete assembly and installation using just one screwdriver
    • Has combinability with all applications in the O-range® programme
  • The new O-range ECON® 2 / 3 / 4 one-gang junction boxes

    With the new O-range ECON® 2 / 3 / 4 one-gang junction boxes, KAISER provides the perfect basis and thus a high level of convenience for the installation of all standard flush-mounted installation accessories in multiple combinations. Thanks to their large installation opening without a central bridge, they simplify the wiring of multiple devices together and even allow the use of pre-wired flush-mounted installation accessories. When using different electrical circuits or power supply and communication connections within a single combination, the individual appliance mounting positions can be easily separated standardisedly using the insertable separator.

    • Convenient installation of pre-wired device inserts without physical separation
    • Maximum flexibility in device mounting, generous tolerance compensation
    • Standardised separation of the individual installation openings using a plug-in separator
    • Complete assembly and installation using just one screwdriver
    • Has combinability with all applications in the O-range® programme
  • Air-tight cavity wall installation using ECON® technology

    Products featuring ECON® technology are air-tight and ensure that unwanted heat loss through ventilation is prevented. ECON® thus makes an important contribution to meeting the requirements of the EU Energy Efficiency Directive and the respective national implementations, such as the Building Energy Act (GEG). The air tightness of the cavity wall boxes featuring ECON® technology has been tested and confirmed by an independent institute in extensive blower-door tests.

    • Elastic sealing membrane for guaranteed air tightness
    • Toolless electric cable and conduit entry
    • Integrated strain relief in accordance with DIN EN 60670
    • Air-tight combinations with straight couplings
    • Device screws with plus-minus drive
    • Innovative opening tab
    • 90° conduit entry angle: Conduit entry offset by up to 90°; ideal for the installation of opposing boxes!
  • O-range ECON®

    The O-range® brand name encompasses the product families of cavity wall boxes for standard electrical installations and air-tight electrical installations. The circular ‘O’ symbolises the installation opening for the box in the cavity wall, whilst ‘range’ stands for the range comprising a total of 12 cavity wall boxes at present. Their bold colour makes them stand out clearly and makes it obvious at a glance that a brand-quality box, compliant with the latest installation standards, is fitted in the wall.

    Finally, the new generation of cavity wall boxes is also a technical pioneer, meaning that electrical installation is now even quicker and easier. The O-range ECON® cavity wall boxes for air-tight electrical installation feature innovative opening tabs. These allow the pipe membrane to be opened toolless and precisely, and guarantee permanent air tightness after the pipe has been inserted at an angle of up to 90°. Furthermore, all ECON® boxes – including the one-gang boxes – are now fitted with conduit entries up to ∅ 25 mm. The one-gang junction box has been fitted with two additional wire entries, making it even more versatile.

Ceiling products

  • ThermoX® LED installation housing

    Air-tight installation compartment for built-in LED luminaires
    ThermoX® LED is the installation housing for the air-tight installation of fixed and swivelling LED built-in luminaires in various ceiling structures. The housing protects the surrounding material (moisture barrier foil, insulation, etc.) from high operating temperatures and creates an air-tight closure. This not only prevents uncontrolled air exchange but also any resulting long-term damage, such as mould growth in the ceiling insulation.

    • For air-tight installation in insulated hollow ceilings
    • Retrofitting installation from below
    • Toolless installation of the housing
    • Guaranteed air-tight installation
    • Textured rear surface ensures optimum heat management
    • Permanent and secure fit of the luminaire within the housing

    The ThermoX® LED installation housing also offers further advantages. Thanks to its fully air-tight design, neither dust nor dirt from the false ceiling can penetrate and impair the function of the heat sink. In combination with the thermal separation between the luminaire and the operating unit, this ensures maximum operating life.

cable routing

  • ECON® multi-seal air-tight sleeves

    The ECON® multi-cable air-tight sleeves for electric cables and conduits ensure reliable sealing of between one and six electric cables up to Ø 11 mm or conduits up to Ø 25 mm, thanks to their anti-kink sleeve. A durable and reliable seal is guaranteed even when the electric cables or conduits are sharply angled at the installation level.

    • Flexible sealing of 1 to 6 electric cables or conduits
    • Elastic sealing membrane for guaranteed air tightness
    • Anti-kink sleeve provides permanent, secure sealing even for electric cables that are sharply bent
    • Completely toolless installation
    • Unused feed-throughs serve as a reserve for future installations

Products for the façade

  • equipment carrier

    Secure fit without heat bridges.
    The telescope equipment carrier and the universal equipment carrier enable the mounting of various accessories, such as external lights and motion detectors, on insulated façades. Both equipment carriers are securely fixed to the masonry, ensuring that the loads from the accessories can be supported permanently. The universal equipment carrier can be easily adapted to insulation thicknesses of up to 360 mm using extension elements, whilst the telescope equipment carrier is infinitely adjustable to insulation thicknesses of 80–200 mm. The large, universal screw-on surfaces can be plastered over and are designed for flexible equipment mounting.

    • Secure mechanical fixing to masonry
    • Prevention of heat bridges
    • Flexible adaptation to insulation thickness
    • Universal screw-on surface for fixing appliances
  • system equipment carrier

    The system equipment carrier with multi-device insert is suitable for insulation thicknesses of 160–310 mm. Its modular design and the ability to assemble the individual elements in 10 mm increments allow for flexible adaptation to the insulation system.
    Quick and easy fixing using the screw-in wall plugs included in the scope of delivery ensures the device carrier is securely and permanently anchored to a wide range of substrates.
    The multi-unit insert allows for the installation of individual devices, but also enables the combination of devices in 2-unit or 3-unit configurations.

    • Quick and mechanically secure fixing to masonry
    • Modular adaptation to the insulation thickness
    • Combinations of up to three units possible
    • Two product variants enable a wide range of applications
  • ThermoX® Iso + installation housing for external insulation

    For built-in LED luminaires and installation accessories in insulated ceilings
    The installation housing for external insulation is the ideal solution for installing LED luminaires and installation accessories in external ceilings with external thermal insulation composite systems (ETICS). It provides a secure installation housing for LED luminaires with a power rating of up to 8 watts, as well as the ballast device. The installation housing is suitable for all common insulation materials, such as: wood fibre insulation, foam glass, mineral foam or expanded polystyrene (EPS).
    It enables the safe and thermal-bridge-free installation of fixed and swivelling LED built-in luminaires in insulated ceilings. The housing protects the surrounding insulation material from the high operating temperatures of the LED luminaire and also protects the LED luminaire itself from dirt.
    The integrated insulation element reliably prevents heat bridges. Insulation thicknesses ranging from 100 mm to 160 mm can be adjusted in 10 mm increments simply by trimming the housing. The installation depth for the LED luminaire or any other installation accessory ranges from 70 mm to 130 mm, depending on the set insulation thickness. For insulation thicknesses of 170 mm to 350 mm, the extension element is simply mounted behind the installation housing. The extension element is also adjustable in 10 mm increments.
    The front plate is available with a fixed installation diameter of 68 mm for hammering in, or with a universal mounting surface up to ø 86 mm for a cutout.
  • mini equipment carrier

    Flush mounting without a heat bridge
    The mini equipment carrier is ideal for the secure, flush-to-wall fixing of devices such as luminaires, cameras, motion detectors, letterboxes and many other systems that are to be fixed to already completed external thermal insulation composite systems.

    • For retrofitting in insulated façades
    • 4 swivels for secure anchoring
    • Precise, flush alignment of accessories
    • Guaranteed thermal bridge-free installation
    • No ingress of moisture

    The mini equipment carrier consists of two parts and can be securely anchored within the external thermal insulation composite system (ETICS) in just a few simple steps.

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