Air-tight cavity wall installation

accessories

Concrete construction Built-in housing 3D concrete printing
Artikel-No. 1200-68
  • Rectangular design, adapted to the layer thicknesses of 3D concrete printing
  • Installation opening Ø 68 mm with edge countersink as a base for KAISER cavity wall boxes
  • Lateral connection contours and predetermined breaking points
  • Can be combined at the standardised combination distance of 71 mm
  • Mount for spirit level
  • Lateral pipe inlets
  • Flat support surface for built-in appliances
Support connector, air-tight, halogen-free
Artikel-No. 9060-78
  • For fully insulated through-wiring in combinations
  • to make air-tight combinations
  • for Art. Nos. 9066-01/12, 9068-01, 9263-..., 9264-… , 9062-02/-77, 9062-94/-74, 9268-94/-74, 9266-22/-77
Internal cover
Artikel-No. 1158-90
  • for flush closure of one-gang boxes and one-gang junction boxes
  • suitable for wallpapering
  • for all one-gang boxes and one-gang junction boxes with Ø 68 mm
Sealing plug ECON® M16
Artikel-No. 1040-16
  • for sealing electrical installation conduits
  • ECON® technology for easy cable entry
  • permanently flexible plastic
Sealing plug ECON® M20
Artikel-No. 1040-20
  • for sealing electrical installation conduits
  • ECON® technology for easy cable entry
  • permanently flexible plastic
Sealing plug ECON® M25
Artikel-No. 1040-25
  • for sealing electrical installation conduits
  • ECON® technology for easy cable entry
  • permanently flexible plastic

tools

Cavity wall box template
Artikel-No. 1085-99
  • for marking cutting-out distances for boxes combinations
  • standard combination distance 71 mm to German DIN 49 075 as well as 91 mm distance for separate covers for low-voltage equipment
AMZ 2 stripping pliers
Artikel-No. 1190-02
  • for longer cables: integrated knife for longitudinal cutting
  • ergonomic design - easy-to-use
  • hardened and polished cutting knife

recommendations

Concrete construction Built-in housing 3D concrete printing
Artikel-No. 1200-68
  • Rectangular design, adapted to the layer thicknesses of 3D concrete printing
  • Installation opening Ø 68 mm with edge countersink as a base for KAISER cavity wall boxes
  • Lateral connection contours and predetermined breaking points
  • Can be combined at the standardised combination distance of 71 mm
  • Mount for spirit level
  • Lateral pipe inlets
  • Flat support surface for built-in appliances

similar

O-range ECON® 63 one-gang box, air-tight, Depth 49 mm
Artikel-No. 9263-22
  • Air-tight design with sealing membranes
  • Fully insulated, air-tight through-wiring for combinations using support connectors
  • Toolless cable or conduit entries
  • Integrated cable retention of NYM cables, self-locking of conduits

Air-tight cavity wall installation

Air-tight O-range® cavity wall boxes with ECON® technology for energy-efficient electrical installation according to GEG. The elastic ECON® technology sealing membrane allows air-tight electrical installation.
  • Elastic sealing membrane for guaranteed air-tightness
  • Innovative clamp technology with integrated cable retention
  • Toolless cable and conduit entry
  • Air-tight combined with support connector

Technical information

As a key component of the new German Building Energy Saving Ordinance (GEG), the energy performance certificate is a prerequisite for both commercial and residential properties. It creates more transparency for both buyers and tenants regarding the energy efficiency of a property. This factor is set to become more important in the real estate industry, not only for new build projects but also for renovation projects (existing housing).
As a key component of the new German Building Energy Saving Ordinance (GEG), the energy performance certificate is a prerequisite for both commercial and residential properties. It creates more transparency for both buyers and tenants regarding the energy efficiency of a property. This factor is set to become more important in the real estate industry, not only for new build projects but also for renovation projects (existing housing).
Thermographic photographs highlight the thermal losses, which occur in conventional electrical installations.
Thermographic photographs highlight the thermal losses, which occur in conventional electrical installations.
With the help of various test procedures such as thermographic photographs, the blower-door-test and thermo anemometer measurements, we and various neutral institutions have proven the level of air tightness achieved by KAISER installation systems.
With the help of various test procedures such as thermographic photographs, the blower-door-test and thermo anemometer measurements, we and various neutral institutions have proven the level of air tightness achieved by KAISER installation systems.
Especially in cavity wall construction, an air-tight building shell, guaranteed largely through the moisture barrier foil, plays an important role in complying with permissible energy values. Each conventional installation opening breaks this air-tight shell and results in uncontrolled artificial currents, which often weaken other energy saving measures significantly.
Especially in cavity wall construction, an air-tight building shell, guaranteed largely through the moisture barrier foil, plays an important role in complying with permissible energy values. Each conventional installation opening breaks this air-tight shell and results in uncontrolled artificial currents, which often weaken other energy saving measures significantly.

Processing instructions

The certificates can be downloaded as PDF files from our website, or can be requested from our technical consultancy department.
The ECON® technology elastic sealing membrane fits itself around the conduit or cable during piercing. This prevents uncontrolled air flows.
The ECON® technology elastic sealing membrane fits itself around the conduit or cable during piercing. This prevents uncontrolled air flows.
The flexible and tool-free insertion of the conduit or cable significantly simplifies the process and reduces installation time.
The flexible and tool-free insertion of the conduit or cable significantly simplifies the process and reduces installation time.
Reinforcement around the opening prevents tearing of the membrane.
Reinforcement around the opening prevents tearing of the membrane.
Easy opening of the conduit entry by means of pre-defined opening tab.
Easy opening of the conduit entry by means of pre-defined opening tab.
Permanently air-tight conduit entry up to conduit Ø 25 mm.
Permanently air-tight conduit entry up to conduit Ø 25 mm.
The conduit can be angled in the entry by up to 90°…
The conduit can be angled in the entry by up to 90°…
…which is ideal for use in slim wall constructions and installation levels.
…which is ideal for use in slim wall constructions and installation levels.
The marking of the entry openings simplifies the correct choice of opening size.
The marking of the entry openings simplifies the correct choice of opening size.
Easy-to-fit device fixing thanks to +/- screw.
Easy-to-fit device fixing thanks to +/- screw.
The support connector ensures the air-tight combination of the cavity wall boxes and is inserted via the removable metal plates without the use of tools.
The support connector ensures the air-tight combination of the cavity wall boxes and is inserted via the removable metal plates without the use of tools.

Dimensions / Form

Product Ø:
68 mm
Product depth:
49 mm
Installation opening (wall/ceiling) Ø:
68 mm
Drill/cut hole Ø:
68 mm

Connections / Entries

Number of entries:
6
For conduit Ø:
25 mm

Assembly / Installation

Min. panel thickness:
7 mm
Panel thickness max.:
40 mm
Assembly type:
HW (drywall/lightweight construction)

Safety / Properties

air tightness:
Yes
Halogen-free:
Yes

Approvals / Certifications

VDE:
Yes
Instruction

Cavity wall boxes O-range®

Assembly instructions

2.9 MB | 04/03/2021
The heart of every installation. - The KAISER box.
Flyer

The heart of every installation. - The KAISER box.

Designed by craftsmen, made by KAISER!

Concrete construction Built-in housing 3D concrete printing
Artikel-No. 1200-68
  • Rectangular design, adapted to the layer thicknesses of 3D concrete printing
  • Installation opening Ø 68 mm with edge countersink as a base for KAISER cavity wall boxes
  • Lateral connection contours and predetermined breaking points
  • Can be combined at the standardised combination distance of 71 mm
  • Mount for spirit level
  • Lateral pipe inlets
  • Flat support surface for built-in appliances
Support connector, air-tight, halogen-free
Artikel-No. 9060-78
  • For fully insulated through-wiring in combinations
  • to make air-tight combinations
  • for Art. Nos. 9066-01/12, 9068-01, 9263-..., 9264-… , 9062-02/-77, 9062-94/-74, 9268-94/-74, 9266-22/-77
Internal cover
Artikel-No. 1158-90
  • for flush closure of one-gang boxes and one-gang junction boxes
  • suitable for wallpapering
  • for all one-gang boxes and one-gang junction boxes with Ø 68 mm
Sealing plug ECON® M16
Artikel-No. 1040-16
  • for sealing electrical installation conduits
  • ECON® technology for easy cable entry
  • permanently flexible plastic
Sealing plug ECON® M20
Artikel-No. 1040-20
  • for sealing electrical installation conduits
  • ECON® technology for easy cable entry
  • permanently flexible plastic
Sealing plug ECON® M25
Artikel-No. 1040-25
  • for sealing electrical installation conduits
  • ECON® technology for easy cable entry
  • permanently flexible plastic
Cavity wall box template
Artikel-No. 1085-99
  • for marking cutting-out distances for boxes combinations
  • standard combination distance 71 mm to German DIN 49 075 as well as 91 mm distance for separate covers for low-voltage equipment
AMZ 2 stripping pliers
Artikel-No. 1190-02
  • for longer cables: integrated knife for longitudinal cutting
  • ergonomic design - easy-to-use
  • hardened and polished cutting knife
Concrete construction Built-in housing 3D concrete printing
Artikel-No. 1200-68
  • Rectangular design, adapted to the layer thicknesses of 3D concrete printing
  • Installation opening Ø 68 mm with edge countersink as a base for KAISER cavity wall boxes
  • Lateral connection contours and predetermined breaking points
  • Can be combined at the standardised combination distance of 71 mm
  • Mount for spirit level
  • Lateral pipe inlets
  • Flat support surface for built-in appliances
O-range ECON® 63 one-gang box, air-tight, Depth 49 mm
Artikel-No. 9263-22
  • Air-tight design with sealing membranes
  • Fully insulated, air-tight through-wiring for combinations using support connectors
  • Toolless cable or conduit entries
  • Integrated cable retention of NYM cables, self-locking of conduits